Hear failure coming.
Continuous vibration, thermal, acoustic, and current intelligence on every rotating asset — surfacing the early signal you used to miss, in the workflow your reliability team already runs.
Most of your unplanned downtime was preventable. The signal was there.
Catastrophic failures rarely come without warning. They come with weeks of subtle change — change a calendar-based maintenance schedule cannot see and a walk-by inspection cannot catch. Condition monitoring captures it continuously, models it per asset, and surfaces it in time to act.
Detection earlier in the curve means action with options.
Every detection technique catches degradation at a different point on the failure curve. The earlier on the curve, the more options you have — and the cheaper the intervention.
Vibration detection
Imbalance, misalignment, bearing wear signatures emerge in spectra.
A sensor stack engineered for the asset, not the catalogue.
Triaxial vibration
- FFT spectra and waveform on demand
- Bearing fault frequencies modelled per asset
- Battery life 5+ years on duty-cycled assets
Thermal & surface temp
- Continuous trend with shift-corrected baseline
- Hot-spot alerting on motors and bearings
- Pairs with vibration for confirmation
Acoustic emission
- Earliest indicator of lubrication and stress events
- Detects micro-faults before vibration shows them
- Ideal for slow-speed and reciprocating assets
Motor current signature
- Electromechanical faults from the power side
- No need to mount sensors on a rotating shaft
- Energy use comes free with the same signal
Sense · Diagnose · Alert · Act.
Sense
Right sensor, right asset. Engineered selection, mounted to the field-engineering standard your reliability team can audit.
Diagnose
Continuous spectra and trends. Severity scores per asset class. Engineers see degradation while there's still time to act.
Alert
The right person, the right channel, the right threshold. Mobile and CMMS-native. No alarm-fatigue inbox.
Act
Work orders auto-created with context: which fault, which severity, which spare. Maintenance planned, not reactive.
Every asset, scored. Every score, drillable to the spectrum behind it.
Reliability engineers see the fleet at a glance — and one click later they're inside the FFT, the trend, and the operating context that explains it.
- Severity scoring tuned per asset class and duty cycle
- Bearing fault frequencies modelled against bearing geometry
- Auto-correlated work orders into CMMS and ERP
- Reliability KPIs tracked over months and years, not weeks
Maintenance that's planned, not reactive.
A water utility caught a $1.2M pump failure two weeks before it happened.
Across 38 critical pumping stations, condition monitoring replaced quarterly route inspections with continuous coverage. Year one paid for the deployment six times over — and re-set how the operations team plans every maintenance window since.
Strongest when it's part of a chain.
Catch the next failure weeks before it happens.
A 30-minute working session with a reliability engineer — calibrated to your critical asset list and the failure modes that have hurt you before.