Energymascon
IoT Edge Gateway

One device. Every machine. Live.

A compact edge device sits on your factory floor and connects every CNC, regardless of brand or age, to a real-time cloud dashboard. No custom software. No expensive controller upgrades.

14 machines per device2-second refreshShips in a day
Machine Fleet · Live4 Running
FANUC ROBODRILL D21MiB
RUNNING
Mazak VARIAXIS i-500
RUNNING
Haas VF-4SS
IDLE
Siemens 840D press
RUNNING
Doosan Puma 2600
ALARM
DMG Mori NLX 2500
RUNNING
4
Running
1
Idle
1
Alarm

What you can't see is costing you.

No machine visibility

Operators know when something breaks. Nobody knows how long machines sit idle, when tools are about to fail, or which shift is underperforming.

Maintenance is always reactive

You're waiting for machines to fail. The warning signals were there weeks before: vibration, temperature, current. Nobody was watching.

Energy is invisible

Electricity is your second-largest running cost after labour. You have no idea which machines, lines, or shifts are consuming disproportionate power.

Universal Connectivity

Works with the machines you already own.

No retrofitting. No new wiring. If your machine has a serial port or network port, it can be connected.

FANUC FOCAS2
FANUC CNC controllers, ROBODRILLs, ROBOCUTs
Siemens S7
Siemens-controlled machines and PLCs
Modbus RTU/TCP
Legacy machines, hydraulic presses, conveyors
OPC-UA
Modern machines with open standard connectivity
MTConnect
Haas, Mazak, Okuma, DMG Mori
Also supported machine types:VMCHMCROBODRILLCNC LatheHydraulic PressInjection Moulding

Everything your floor needs. One platform.

Executive Dashboard

Fleet health score, OEE gauge, active alarms, shift performance, energy widget. The view every plant manager opens in the morning.

Shop Floor Andon

Live machine grid for the factory TV screen. RUNNING / IDLE / ALARM states update in real time, no page refresh.

Fleet Telemetry

Tabular live view of all machines: spindle speed, feed rate, spindle load, temperature, power draw, tool life, part count. Click any row to drill in.

OEE Analytics

Availability × Performance × Quality, computed automatically per machine and per plant. Trended over time, benchmarked against world-class (≥ 85%).

Real-Time Alarms

Every anomaly severity-coded and streamed via WebSocket. Spindle overload, servo overheat, tool life critical, coolant pressure low. No polling, no refresh.

Predictive Maintenance

Condition signals (vibration, servo temperature, motor current, coolant pressure, axis backlash) tracked and compared to configurable thresholds. Catch degradation weeks before breakdown.

How it works.

Edge-first by design. Cloud-optional by choice.

Step 1
Edge Device

Python adapter stack in Docker. Connects to machines via native protocols. Normalises data into unified schema. Stores time-series on TimescaleDB.

Step 2
MQTT Broker

Machine data streams out of the edge device over MQTT. Lightweight, reliable, industrial-standard messaging.

Step 3
Cloud Database

Derived data synced to managed PostgreSQL with real-time WebSocket subscriptions. Row-level security ensures each plant sees only its own data.

Step 4
Live Dashboard

Live updates pushed to every connected browser the moment data changes. No polling. No manual refresh.

Deploy your way.

On-Premises

Edge device + TimescaleDB + local dashboard. Machine data never leaves your factory. Full functionality air-gapped.

Best for: data-sensitive environments

Cloud

Edge device pushes derived data to a managed cloud database. Dashboard accessible from any browser, anywhere.

Best for: remote visibility, multi-site, customer demos

Hybrid

Edge device stores full time-series locally. Snapshots sync to cloud for remote access. Best of both: local retention, global visibility.

Best for: local retention, global visibility

Built different.

  • Works with machines from 2005. Modbus serial connects equipment that predates modern protocols.
  • 2-second data refresh. Live data, not near-real-time.
  • Open protocols only: FANUC, Siemens, MTConnect, OPC-UA, Modbus. No proprietary lock-in.
  • Edge-first. Machine data never has to leave your factory if you don't want it to.
  • Deploys in a day. The edge device plugs in, onboards machines, and the dashboard is live.
  • Built for Indian manufacturing. Sized and priced for VMC/ROBODRILL shops, not just large enterprises.

See it running on your machines.

We'll show you a live demo on a plant that looks like yours, usually within a week.